CYCLOBATCH
ABC Actini has developed and patented an innovative and efficient CYCLOBATCH decontamination unit with unique characteristics and incomparable thermal and energy performances to treat biowaste effluent from 26 to 4,200 gallons per day.
Particularly effective for solids and high viscosity products decontamination, our wide range of batch systems offers many possible configurations to meet your needs in terms of flow rate, type of effluent, required biosafety level, time/temperature, redundancies, noise...
ABC Actini CYCLOBATCH system offers an efficient tangential steam injection technology which allows both an agitation within the kill tank for a faster and uniform heating and a reduction in noise since the steam does not strike directly against the wall of the tank.
- Product features
- Product in action
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Range
| MODELS | USEFUL CAPACITIES | BATCH VOLUMES | AVERAGE DAILY CAPACITIES (20-h-a-day operation) |
|---|---|---|---|
| BDS-30 | 8 gallons | 15 gallons | 26 to 260 gallons |
| BDS-300 | 80 gallons | 130 gallons | 260 to 920 gallons |
| BDS-750 | 200 gallons | 330 gallons | 920 to 2,000 gallons |
| BDS-1600 | 420 gallons | 660 gallons | 2,000 to 3,200 gallons |
| BDS-2200 | 580 gallons | 920 gallons | 3,200 to 4,200 gallons |
* CycloBatch daily capacity based on a 20-hour-a-day operation
Specific design for BSL 4 containment and ATEX requirements
Features
- Effluent BSL: 1-2-3-4
- Capacity: Up to 4,200 gallons per day
- Technology: Batch
- Utility: Steam
Decontamination
- Heat treatment with F0 from 25 to 50 depending on the required safety levels
- Standard set 275°F – 2 minutes, adjustable according to specifications
- Compliance with the highest requirements for containment BSL 3 – BSL 4 / SIL 3
- Guaranteed effluent decontamination with tangential steam injection which creates cyclone agitation within the kill tank, thus allowing faster and uniform heating for a core treatment
- Possible redundancy with 2 kill tanks
- Ensured containment of contaminated effluent with strictest safety devices
- Particularly suitable for the treatment of effluent containing particles or having a variable viscosity
- Easy validation of the batch treatment
- Pressure generated by steam avoids any risk of recontamination of the treated product
Design
- Patented system
- Gravity filling and gravity drainage to avoid any use of pumps that may be sources of leakage and maximize containment
- No vent filter on the kill tank
- Injection system equipped with SilentBlock technology
- Cooling outside the kill tank
- Drainage by pressure generated during the heating cycle
- Tangential steam injection heating
Advantages
- Reliability
- Homogeneity of treatment thanks to the tangential injection of steam
- No risk of clogging of the vent filters
- No risk of leakage (no pump)
- No risk of recontamination of the treated product by maintaining the contaminated effluent under pressure
- Budget
- Optimized investment cost
- Reduced heating time
- Optimal energy efficiency (energy consumption reduced by 23%)
- Reduced maintenance
- Benefits
- Quiet operation thanks to the tangential injection (75 dBA vs. 100 dBA for classic batch systems)
- No heat stress for the treatment tank: heating time reduced by 23% since the product is not cooled in the kill tank which remains always hot
Main options
- Storage tank if not supplied by the Customer
- Pumping skid
- Venturi pump
- Steam generator
- Extra Cyclobatch
- Extra cooling by tubular exchanger
- CIP skid
Pictures of the CYCLOBATCH in action
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To receive more information about our products in the USA and Canada, please contact us.